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Cleaning machine×河新 洗浄機・洗浄剤│バレル研磨機材│ブラスト機材│研磨材　販売及び受託加工 - List of Manufacturers, Suppliers, Companies and Products

Cleaning machine Product List

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Hydrocarbon-based large one-bus type vacuum cleaner "BIOVA"

Hydrocarbon-based large one-bus type vacuum cleaner "BIOVA"

Since the solvent does not come into contact with the atmosphere at all, it can be heated, which improves its cleaning ability.

"BIOVA" is a hydrocarbon-based large one-bath vacuum cleaning machine suitable for cleaning heat treatment lines. The process consists of four fully automated steps within a single tank: rough shower cleaning → finishing shower liquid supply + immersion cleaning → reduced pressure vapor cleaning → vacuum drying. Since all four steps are performed under vacuum, the oxygen concentration is low, ensuring safety. The finishing immersion cleaning is effective for cleaning parts with blind holes and parts that tend to stick, as it repeats the vacuum and repressurization process. 【Features】 ■ Conducts all four processes under vacuum, resulting in low oxygen concentration and safety ■ Solvent does not come into contact with the atmosphere, allowing for solvent heating and improved cleaning performance ■ Heat transfer oil has a lifespan of 6000 hours ■ Nitrogen is only used as a fire extinguisher and is not used during normal operation ■ Optional features include jet cleaning, swirling cleaning, bubbling cleaning, and ultrasonic cleaning *For more details, please refer to the PDF document or feel free to contact us.

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Collection of case studies on the introduction of hydrocarbon-based vacuum cleaning and drying machines (total of 9 cases) presented.

Collection of case studies on the introduction of hydrocarbon-based vacuum cleaning and drying machines (total of 9 cases) presented.

Excellent cleaning and drying performance for industrial parts! We propose suitable cleaning systems tailored to the work and cleaning requirements! Accepting actual machine cleaning tests now!

*Currently accepting free cleaning demonstrations with actual machines* ★A must-see for those struggling with cleaning★ You might find a solution! We are offering a collection of case studies. ■Looking for alternatives to chlorine-based or bromine-based cleaning machines ■Troubled by cleaning failures (stains, rust, etc.) ■Struggling with inadequate drying ■Tried hydrocarbon cleaning but couldn't clean or dry ■Want to reduce the consumption of cleaning agents ■Considering updating hydrocarbon cleaning machines ■Worried about frequent breakdowns or maintenance of vacuum pumps We design and manufacture cleaning machines that excel in various fields, from compact one-bath cleaning machines to multi-tank cleaning machines suitable for mass production. With over 3,400 units of experience and technical expertise, we support your cleaning processes from general cleaning to precision cleaning of industrial parts. In addition to standard machines, we also accommodate custom systems and large-scale systems. 【Features of Hydrocarbon Cleaning Machines】 ■Exceptional cleaning, drying, and safety ■Significantly reduces "cleaning agent consumption" with a unique vacuum pump system ■High reliability with fewer breakdowns due to the unique vacuum pump system ■Basket size, number of cleaning tanks, etc., are designed according to the customer's work and cleaning requirements.

  • CLOVA製品画像.jpg
  • CLEAVY製品画像.jpg
  • FISTA製品画像.png
  • HEARVY製品画像.png
  • BIOVA製品画像.png
  • Vacuum Equipment
  • Ultrasonic Cleaner
  • Other cleaning machines

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[Case Study of Cleaning System] 99% Contamination Removal! Cleaning of Machine Tool Parts

[Case Study of Cleaning System] 99% Contamination Removal! Cleaning of Machine Tool Parts

Thorough cleaning in every corner with vacuum ultrasonic cleaning! Reduces foreign substances by 99% and improves quality defects! Space-saving introduction of cleaning machines.

Company A designs and assembles machine parts. The parts are manufactured externally and arrive coated with anti-rust oil. We manufacture spindle units, but until now, workers have been manually cleaning the incoming parts using parts cleaners. Since these parts rotate at high speeds, any foreign matter can lead to bearing damage. However, issues have arisen due to inconsistencies in cleaning effectiveness among workers. With a one-bath type cleaning machine, we were able to create a compact installation space, significantly improve cleaning effectiveness, and resolve quality issues after assembly. [Challenges] - Residual foreign matter (contamination) negatively affects the quality of the final product after assembly. - There are inconsistencies due to human operation. - Since the volume of parts to be cleaned is not large, we wanted a machine that is as compact as possible. [Results] - By performing vacuum ultrasonic cleaning, we can remove contamination and improve product quality. - If a basket is placed in the washing tank, the cleaning machine automatically handles the cleaning and drying processes. - The one-bath type cleaning machine has a compact installation space. *For more details, please refer to the PDF document or feel free to contact us.*

  • CLOVA製品画像.jpg
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  • Cleaning agents

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[Case Study of Cleaning System Implementation] Improved Productivity! Cleaning of Copper and Brass Pressed Parts

[Case Study of Cleaning System Implementation] Improved Productivity! Cleaning of Copper and Brass Pressed Parts

The installation space is compact with a one-bus type washing machine! It features automatic transport for labor-saving! The distillation regeneration capability has also been enhanced to maintain high cleaning performance throughout the day.

Company S is engaged in the press processing of terminal components made of copper and brass materials. It is necessary to remove the press oil before shipping, and although we had a hydrocarbon cleaning one-bath cleaning machine, we are considering an update due to its aging. Amidst fierce cost competition, there was a strong desire to reduce labor costs through automation. By installing an automatic transport mechanism, the burden on workers has decreased, and cost reductions have been achieved through shortened discharge work times. 【Challenges】 ■ Frequent failures due to degradation of the cleaning machine (including the vacuum pump) ■ Desire to shorten work time but unable to secure a large installation space ■ Some items cannot be cleaned in the evening (stains remain) 【Results】 ■ Extremely few failures with the unique vacuum pump system ■ By using an automatic transport one-bath cleaning machine, work time is shortened and it is compact ■ By enhancing distillation capacity, cleaning performance can be maintained throughout the day *For more details, please refer to the PDF document or feel free to contact us.

  • 自動搬送付きCLOVA.png
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  • Drying Equipment
  • Cleaning agents

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[Case Study] CASE08: Industrial Equipment Parts Manufacturing Company N

[Case Study] CASE08: Industrial Equipment Parts Manufacturing Company N

The allowable management concentration of odorless solvent is set at 0.5 ppm! The stop hole components have high cleanliness through vacuum cleaning.

At Company N, we manufacture hydraulic equipment parts through cutting processes and perform assembly before shipping. Previously, we used brominated cleaning agents (1-bromopropane), but due to the very strict allowable management concentration of 0.5 ppm, we were looking for a new cleaning system. We perform cleaning before assembly, but with parts that have blind holes, we were unable to clean thoroughly with brominated solvents, requiring additional cleaning with parts cleaners during assembly. After introducing a hydrocarbon-based cleaning machine, we were able to clean the blind holes effectively, and the productivity of the assembly process improved. [Challenges] ■ Brominated cleaning agents are toxic and difficult to manage. ■ The interiors of blind holes are not being cleaned. ■ Additional cleaning is being done with parts cleaners during assembly. *For more details, please refer to the PDF document or feel free to contact us.

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  • Cleaning agents

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Presentation of case study collection. Includes "Effects of introducing hydrocarbon cleaning machines and examples of problem-solving."

Presentation of case study collection. Includes "Effects of introducing hydrocarbon cleaning machines and examples of problem-solving."

A must-see for those struggling with cleaning! We present case studies summarizing "quality defect resolution" and "process improvement" in the essential cleaning process of manufacturing.

"Hydrocarbon cleaning" is a cleaning method that is gaining attention. It is a highly safe cleaning system that takes into consideration human health and the environment, while also demonstrating excellent cleaning and drying capabilities. Do you face any of the following challenges in your cleaning process? ▶ Looking for alternatives to chlorine-based (trichloroethylene and methylene chloride) or bromine-based cleaning solvents ▶ Struggling with cleaning issues such as oil residue, stains, and rust, especially with thin parts, blind holes, and fine holes that are difficult to clean ▶ Wanting to reduce the consumption of cleaning agents and running costs (including VOC reduction) ▶ Using a hydrocarbon cleaning machine but experiencing issues with cleaning effectiveness, poor drying, frequent breakdowns or maintenance of the vacuum pump We are offering a collection of case studies (a total of 9 cases) that address the challenges mentioned above, along with helpful columns on cleaning. *You can read the case studies immediately from the [PDF download]. ■ Free cleaning test currently available ■ We can conduct cleaning tests with actual machines. Experience "hydrocarbon cleaning" for yourself! We look forward to your experimental requests. *If you are interested, please download the catalog or feel free to contact us.

  • CLOVA製品画像.jpg
  • CLEAVY製品画像.jpg
  • FISTA製品画像.png
  • HEARVY製品画像.png
  • BIOVA製品画像.png
  • Vacuum Equipment
  • Ultrasonic Cleaner
  • Other cleaning machines

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Ideal for degreasing and cleaning! Fully automatic cleaning machine 'Hydrocarbon-based Vacuum Cleaning System'

Ideal for degreasing and cleaning! Fully automatic cleaning machine 'Hydrocarbon-based Vacuum Cleaning System'

[Degreasing and Cleaning] Automatically completes the process from cleaning to drying! Achieves high cleaning and drying performance with unique vacuum technology. Solvent recovery rate of 98% significantly reduces the consumption of cleaning agents.

Simply place the items to be cleaned in the basket and set them in the cleaning machine, and the process from cleaning to drying will be completed. By adopting a unique vacuum system in all series, there are advantages such as low consumption of cleaning agents, good drying performance, fewer breakdowns, and maintenance-free operation. The basket can be used according to the application with square or rotating baskets. 【Features】 - Cleaning Performance: Vacuum ultrasonic cleaning can thoroughly clean internal holes and attached parts. It is capable of cleaning both oil-based and water-soluble processing oils and contaminants. - Drying Performance: Our unique vacuum drying method allows for complete drying without stains in a short time and evenly. - Safety: Environmentally friendly, low toxicity, and extremely safe for the human body. - Economic Efficiency: The distillation regeneration function automatically regenerates dirty cleaning agents for repeated use. Our unique vacuum system significantly reduces the amount of cleaning agents used. 【Series】 - All-in-one and space-saving: One-basket vacuum cleaning and drying machine "CLOVA." - Best-selling cleaning machine! Fast takt time, suitable for mass production: Multi-tank cleaning and drying machine "CLEANVY." - Custom systems and large systems are also available beyond the above. *Product catalog can be read immediately from [PDF Download].

  • CLOVA製品画像.jpg
  • CLEAVY製品画像.jpg
  • HEARVY製品画像.png
  • Ultrasonic Cleaner

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Electrolytic Ultrasonic Cleaning Machine 'ELIOS'

Electrolytic Ultrasonic Cleaning Machine 'ELIOS'

Three types are lined up! The vacuum type has a more powerful ultrasonic feature than the conventional model, improving cleaning performance!

"ELIOS" is an electrolytic ultrasonic cleaning machine suitable for mold cleaning. The degassing type has stronger ultrasonic power than conventional machines, improving cleaning performance. Options include a shaking mechanism, four-sided electrodes, and an overflow tank. We also conduct WORK cleaning experiments for our customers, so please contact us if you are interested. 【Features】 ■ Ideal for mold cleaning ■ Enhanced ultrasonic power for improved cleaning performance ■ Options for shaking mechanism, four-sided electrodes, and overflow tank available ■ WORK cleaning experiments are also conducted *For more details, please refer to the PDF document or feel free to contact us.

  • Ultrasonic Cleaner
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Vacuum Electrolytic Ultrasonic Cleaning Machine 'VAC ELIOS'

Vacuum Electrolytic Ultrasonic Cleaning Machine 'VAC ELIOS'

A vacuum electrolysis ultrasonic cleaning machine that can wash thin stop holes, fine holes, slight gaps, and recesses on the underside.

The "VAC ELIOS" is a vacuum electrolysis ultrasonic cleaning machine that can clean narrow stop holes, fine holes, slight gaps, and recesses on the underside, which traditional electrolysis ultrasonic cleaners could not clean. By arranging the electrodes on five surfaces (four sides and the lid), the effectiveness of electrolysis cleaning is enhanced. Due to vacuum cleaning, the air in the electrolyte is degassed, making the ultrasonic waves more powerful and improving cleaning performance. Additionally, the oscillation mechanism ensures that the ultrasonic waves are evenly distributed across the entire workpiece. 【Features】 ■ The arrangement of electrodes on five surfaces (four sides and the lid) enhances the effectiveness of electrolysis cleaning. ■ Vacuum cleaning degasses the air in the electrolyte, resulting in more powerful ultrasonic waves and improved cleaning performance. ■ The oscillation mechanism ensures that ultrasonic waves are evenly distributed across the entire workpiece. ■ When combined with the subsequent WATER CLOVA process, vacuum ultrasonic rinsing and vacuum drying can be achieved. *For more details, please refer to the PDF document or feel free to contact us.

  • Ultrasonic Cleaner
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Vertical cleaning machine with pass box, fluorine-based 'FISTA' [Cleaning demonstrations available]

Vertical cleaning machine with pass box, fluorine-based 'FISTA' [Cleaning demonstrations available]

The evaporation loss of the cleaning solvent is 1/2 to 1/10 of conventional machines! A fluorine-based cleaning machine with a pass box that achieves ultimate solvent reduction! Contributing to the cleaning process!

■Free cleaning test for actual machines is currently being accepted■ ★Please consult with us if you are:★ - "Looking for alternatives to HCFC-225, chlorine-based, or bromine-based cleaning machines" - "Struggling with high consumption of cleaning solvents" - "Wanting to clean while keeping the resin basket intact" - "In need of a cleaning machine that is not subject to fire safety regulations" - "Considering energy-saving measures in the cleaning process" The solvent evaporation loss is 1/2 to 1/10 of conventional machines! A fluorine-based cleaning machine with a pass box that achieves ultimate solvent savings! It enables degreasing and precision cleaning of metal and resin parts! Can be used for cleaning without being subject to fire safety regulations. "FISTA" is a fluorine-based cleaning machine with a pass box suitable for removing foreign substances from metal parts and for degreasing and cleaning lenses and glass. By attaching a pass box to the input and output of the basket and using a double-door structure, the leakage of cleaning solvent gas is minimized, allowing for a reduction in the running costs of cleaning solvents. 【Features】 - Suitable for contamination cleaning and foreign substance cleaning - Degreasing cleaning is possible depending on the cleaning agent - New type of fluorine-based cleaning agent (HFO type) complies with environmental regulations such as organic regulations and fire safety laws - Reduces cleaning solvent consumption with a pass box - Enables processing from cleaning to drying in a short time

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Remarkable cleaning ability 'HS-WS Emulsion Cleaning' suitable for a wide range of stains.

Remarkable cleaning ability 'HS-WS Emulsion Cleaning' suitable for a wide range of stains.

Cleans a wide range of dirt including oily oils, water-soluble substances, buff polishing, and solids! Proven results in pre-cleaning before PVD coating. Unmatched cleaning performance with hydrocarbon-based solutions!

■Free cleaning test for actual machines now accepting applications■ ★Ideal for those who:★ "Are struggling with rust and stains caused by water-based or semi-water-based cleaning agents" "Are having trouble with ineffective cleaning" "Are considering new cleaning processes" "Are washing with hydrocarbons but still have water stains" "Are unsure what kind of dirt may be attached to purchased parts, etc." "HS-WS Emulsion Cleaning" forms a W/O type emulsion by adding water to the water-repellent grade "HC-WS series" and applying physical forces such as ultrasonic waves for cleaning. It effectively addresses a wide range of contaminants, including oily dirt, water-soluble cutting oils, water stains, polishing debris, buffing debris, solid particles, and dried dirt. This cleaning method is made possible by the excellent water displacement, water separation, and durability of the "HC-WS series." 【Features of HS-WS Emulsion Cleaning】 ■ Powerful cleaning capability allows for the removal of dried water-soluble dirt and solid particles ■ Excellent separation performance ensures reliable separation of water-soluble dirt, allowing for repeated use ■ Used for high cleanliness requirements such as pre-cleaning before dry coating (PVD, DLC).

  • Cleaning agents
  • Chemicals

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[Case Study of Cleaning System Implementation] Cleaning of Thin Sheet Press Processing! Alternative to Chlorine-based Cleaning

[Case Study of Cleaning System Implementation] Cleaning of Thin Sheet Press Processing! Alternative to Chlorine-based Cleaning

Are you having trouble cleaning thin parts? The effectiveness of vacuum ultrasonic cleaning is significant! It provides a good working environment as an alternative to chlorine-based cleaning agents.

Company F mass-produces thin press parts, and after cleaning, these thin parts undergo assembly processes in-house to become finished products. Although the assembly machine was automated, it turned out that the parts we thought were being cleaned were not actually clean, and the automatic machine caused the thin parts to stick together, leading to blockages and difficulties. We had been using trichloroethylene (chlorinated solvent) for cleaning, but due to environmental regulations and its strong toxicity, we were considering alternative cleaning methods. By introducing a hydrocarbon-based cleaning machine that takes into account human health and the environment, we improved cleaning efficiency, resulting in increased productivity. **Challenges** - We do not want to use trichloroethylene due to its toxicity and environmental regulations. - Thin press parts are sticking together and cannot be cleaned. - The takt time is about 3 minutes, but with re-cleaning and other factors, capacity is at its limit. **Results** - Achieved environmental compliance by using hydrocarbon agents. - Performed vacuum ultrasonic cleaning, which effectively cleaned between the thin sticking parts. - By using two drying chambers, we achieved a takt time of 3.5 to 4 minutes. *For more details, please refer to the PDF document or feel free to contact us.*

  • CLEAVY製品画像.jpg
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[Case Study of Cleaning System Implementation] Cleaning Agent Consumption Reduced by 1/2! Cleaning of Automotive Machined Parts

[Case Study of Cleaning System Implementation] Cleaning Agent Consumption Reduced by 1/2! Cleaning of Automotive Machined Parts

The idea that "cleaning machines are all pretty much the same" was wrong! We have successfully reduced the amount of cleaning agents used significantly!

Company K manufactures cutting parts for automobiles. They had already purchased and operated a hydrocarbon cleaning machine 15 years ago, but due to increasing malfunctions, they were considering an upgrade. It was decided to stick with a hydrocarbon-based cleaning machine, but there was a desire to introduce something better than the current machine. Thus, they introduced our "CLEANVY." With its unique pump system, solvent consumption was reduced by half, and maintenance costs were eliminated. Additionally, running costs were also halved, successfully reducing manufacturing costs. [Challenges] - They use 600L of cleaning solution per month. - The dry vacuum pump has frequent maintenance and breakdown issues. - The replacement of the heating medium oil occurs every 6 months, which is quite frequent. - Poor drying issues have arisen with new parts. [Results] - Reduced the usage of cleaning solution to 300L per month (half). - Achieved maintenance-free operation with a unique vacuum pump system. - Extended the replacement interval for heating medium oil to about once every 3 years, increasing it fourfold. - High drying performance. *For more details, please refer to the PDF document or feel free to contact us.*

  • CLEAVY製品画像.jpg
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  • Cleaning agents

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[Case Study of Cleaning System Implementation] Pre-cleaning before PVD Coating! Significant Reduction in Cleaning Failures

[Case Study of Cleaning System Implementation] Pre-cleaning before PVD Coating! Significant Reduction in Cleaning Failures

An optimal cleaning system for pre-coating that suppresses stains and cobalt leaching! High cleaning performance for oil holes as well! After cleaning, high cleaning performance without the need for hand wiping!

Company N is a business that provides contract processing for PVD coating. They handle various workpieces with different types of contaminants from a range of customers, applying coatings such as TiN and DLC to substrates like carbide tools (new and re-ground) and metal parts. Insufficient cleaning of equipment can lead to issues such as poor adhesion and outgassing, which are causes of coating defects. Traditionally, it was common to perform manual wiping with acetone after passing through the cleaning machine to avoid defects. However, after introducing "WS Emulsion Cleaning," they have been able to operate without manual wiping. [Challenges] - Manual wiping with acetone after cleaning is time-consuming. - The current cleaning machine has effects on the substrates (cobalt leaching, rust). - Managing the cleaning solution is difficult. [Results] - Improved cleaning performance has led to increased productivity without manual wiping after cleaning. - There is less impact on the substrates, making coating defects less likely. - Liquid management has become easier. *For more details, please refer to the PDF document or feel free to contact us.

  • CLEAVY製品画像.jpg
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[Case Study] CASE06: Metal Oil Cutting Parts Factory, Company F

[Case Study] CASE06: Metal Oil Cutting Parts Factory, Company F

No problem even if the specified quantity is full! A cleaning machine that does not fall under the Fire Service Act, using next-generation cleaning agents for drainage.

Company F is engaged in the machining of metal parts. Before proceeding to the next process after machining, intermediate cleaning is necessary; however, the factory was already at full capacity with the specified amount of cutting oil. Therefore, we used our non-combustible detergent "HA-IS16" for cleaning. This product is a non-halogen, non-flammable solvent that does not fall under the Fire Service Act, but it is not a water-based cleaning agent. Its cleaning performance is superior to that of water-based cleaners, and it is capable of vacuum cleaning and accommodating multiple shapes. Additionally, since it can be regenerated through distillation, there is no need for replacing the cleaning agent or wastewater treatment, thus reducing running costs. [Challenges] ■ The specified quantity under the Fire Service Act is at capacity, and no additional hazardous materials can be added. ■ Water-based cleaning is not possible due to the lack of wastewater treatment facilities. ■ We want to ensure thorough cleaning of the entire part, including blind holes. *For more details, please refer to the PDF document or feel free to contact us.

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